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Application Design
Protection Integrity
Process Reliability
Complete Protection Set for Turbocharger Transport
In automotive turbocharger manufacturing, even minor damage or contamination during transport can lead to costly quality issues at OEM level. For a leading global turbocharger manufacturer, ensuring full protection across multiple sensitive interfaces was critical- while also maintaining supplier consolidation and logistical simplicity.
About Our Partner
A global automotive manufacturer operating high-volume production environments where component protection, cleanliness, and quality assurance are critical to maintaining product performance and reliability.
Challenges
Supplier Consolidation
Complexity of Multi‑Supplier Sourcing
Previously, protective components were sourced from multiple suppliers. This increased coordination effort, logistical complexity, and risk of mismatched solutions, which the customer wanted to eliminate by working with one experienced partner.
Need for Customized Protection Solutions
Some interfaces required custom‑developed protection, as standard products did not fully meet functional, handling, or transport requirements. Customized solutions had to be developed and validated without compromising project timelines.
Our Solutions
Key solution elements:
- Customized protection for turbine and compressor housing interfaces
- Standard and customized protection for:
- Electrical connector
- Speed sensor
- Oil inlet
- Cooling water inlet
- Engineering consultation and iterative refinement during development phase
Value-Added Services
In addition to supplying a complete protection set, DBI supported the project with value added services to simplify sourcing and project execution.
Consolidation of multiple protection points into one coordinated supply package
Results & Impact
Reliable Protection and Series Readiness for Turbocharger Applications
The implemented protection solution ensured safe transport of critical turbocharger interfaces while meeting automotive handling and quality standards. Key outcomes of the project included:
Single‑supplier protection set for one turbocharger application
Reduced transport damage and contamination risk
Successful transition to series production
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