High‑Precision Protection for E‑Mobility Inverters
Application Design
Cleanliness Assurance
Process Reliability
High Voltage Connector Protection for Inverter Systems
In advanced e‑mobility applications, protecting critical electrical interfaces is essential to ensure system reliability, clean assembly, and compliance with strict industry requirements.
This case study illustrates how a tailored protection solution was developed to safeguard high‑voltage connector interfaces and access points within inverter systems. The solution supports controlled handling, ensures cleanliness and electrostatic protection, and enables reliable integration from production through to final application.
About Our Partner
Challenges
Stringent Cleanliness Requirements
Sensitive inverter components required protection against contamination to ensure reliable system performance and assembly integrity.
Electrostatic Protection (ESD)
Handling and transport needed to comply with strict ESD protection standards to prevent damage to electrical components.
Complex Logistics and Packaging
The project required custom packaging, labeling, and logistics integration, aligned with the customer’s digital systems and production flows.
Our Solutions
DBI Plastics developed two dedicated protection parts designed to safeguard: high‑voltage connector interfaces & access cover areas.
Each component was tailored to ensure optimal fit, secure sealing, and easy integration into the customer’s processes.
Protection fulfilling IP requirements
Use of ESD‑safe packaging solutions
Compatibility with specific labeling and traceability systems
Alignment with dedicated pallet and transport configurations
Value-Added Services
Beyond part design and manufacturing, DBI provided:
Application‑focused development
Close collaboration to define protection requirements based on sensitive inverter applications and handling conditions.
Testing and validation support
Structured testing and evaluation to confirm performance in terms of protection, cleanliness, and durability.
Custom packaging solutions
Development of ESD‑compliant packaging, tailored labeling, and integration with customer‑specific logistics systems.
Project support and coordination
Continuous follow‑up throughout development, including regular alignment and feedback to ensure project progress and quality.
Results & Impact
Validated Protection Performance
The developed components met high technical and cleanliness requirements, ensuring reliable protection of critical inverter interfaces throughout handling and transport processes.
From Validation to Series Production
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