Close-up of electric water pump Components

Reliable Protection for Electric Water Pump Components

Flexible Approach

Integrated Protection

Application Driven

From Standard Range to Tailored Engineering

A global automotive supplier required reliable protection for electric water pump components.

What initially started as a standard solution quickly evolved.

Changing specifications, material requirements, and ongoing feedback required a flexible approach throughout the development process.

At DBI, we adapted the solution step by step ensuring it aligned with the real application conditions.

About Our Partner

A global automotive manufacturer supporting next-generation vehicle technologies and operating in demanding production environments where quality and reliability are critical.

Challenges

Changing Specifications

Initial standard parts did not fully meet updated requirements, leading to the need for further design adjustments.

Complex Collaboration

Coordination across multiple regions required alignment with different engineering teams and expectations.

Material Requirements

The application required evaluation and selection of the optimal material to ensure proper fit and performance.

Our Solutions 

Flexible Development – From Standard to Customized

DBI started with proven standard components from the DV range, initially selected based on their compatibility with electric water pump applications.

As requirements evolved, the solution was continuously adapted resulting in a fully customized design aligned with the customer’s specifications and application conditions.

In addition to the product design, DBI ensured efficient handling and logistics through delivery in KLT boxes with non-sealed bags, supporting safe transport and smooth integration into the customer’s processes.

DBI customized protection caps displayed with industrial KLT storage boxes in the background

Key Solution Elements 

Custom Design

Development of a new cap geometry based on updated specifications

Material Optimization

Selection of polypropylene (PP) to ensure the right balance of flexibility and performance

Application Fit

Adjustment of dimensions to ensure proper sealing and compatibility with the component interfaces

Standardized Logistics

Delivery in KLT boxes with adapted packaging solutions for efficient handling and supply

Value-Added Services

Co-Engineering

Close collaboration with customer teams throughout the development process

Iterative Process

Continuous refinement of the solution based on feedback and testing

Material Expertise

Support in selecting the most suitable material for performance and application needs

Flexible Adaptation

Ability to adjust quickly to changing requirements across the project lifecycle

Flexibility That Drives Better Solutions

This case demonstrates how evolving requirements require a flexible and responsive approach.

By combining standard solutions with engineering expertise, DBI supports:

Adaptation to changing specifications

Reliable performance in demanding applications

Strong collaboration across global teams

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DBI Plastics experts smiling while showcasing a custom-protected oil filter component